Rotations
Air pockets in the hood tracing to pump cavitation. Motor resonance causing major damage to piping systems 40% of the time.
Corrosion and Erosion only make up 20%
Wear and tear is normal.
It’s normal for industrial assets to degrade. But only 20% of that degradation is predictable. The other 80% is accelerated, human inflicted and can be stopped.
Myth vs Reality
Degradation
Myth: Fixed assets slowly degrade over time in a linear function.
Reality: Fixed assets suffer intermittent, high damage. Degradation is unpredictable and not linear.
After decades of health scans and trillions of data points across industry, we know how to categorize, identify, and prevent damage.
Root Causes
Preventable Damage Mechanisms - 80% of the problem
Improve safety. Save time. Avoid reactive maintenance. Allocate CapEx efficiently. Infrastructure lasts 25%-50% longer when combining new and existing data layers for a complete picture of your sites' health.
Maintenance
Bad welds. Patch job missed the problem area. These make up about 15% of the issues on site.
Chemistry
Whether it’s a Boiler with bad water chemistry, or process Piping with Acidic wash mixtures, process data can prevent 15% of unwarranted damage growth.
Configuration
From kinked goose necks to 90 degree turns inches away from pipe discharge nozzels, to agressive neck downs, configurations comprise 10% of failures.
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