Industrial Infrastructure Damage & Downtime

Root Causes:
How to Eliminate Them

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Wear and tear is normal.

Corrosion and Erosion
only make up 20%

It's normal for industrial assets to degrade. But only 20% of that degradation is predictable. The other 80% is accelerated, human inflicted and can be stopped.

Myth vs Reality

Degradation

Myth: Fixed assets slowly degrade over time in a linear function.

Reality: Fixed assets suffer intermittent, high damage. Degradation is unpredictable and not linear.

After decades of health scans and trillions of data points across industry, we know how to categorize, identify, and prevent damage.

Root Causes

Preventable Damage Mechanisms - 80% of the problem

Improve safety. Save time. Avoid reactive maintenance. Allocate CapEx efficiently. Infrastructure lasts 25%-50% longer when combining new and existing data layers for a complete picture of your sites' health.

Rotations

Air pockets in the hood tracing to pump cavitation. Motor resonance causing major damage to piping systems 40% of the time.

Maintenance

Bad welds. Patch job missed the problem area. These make up about 15% of the issues on site.

Chemistry

Whether it's a Boiler with bad water chemistry, or process Piping with Acidic wash mixtures, process data can prevent 15% of unwarranted damage growth.

Configuration

From kinked goose necks to 90 degree turns inches away from pipe discharge nozzels, to agressive neck downs, configurations comprise 10% of failures.

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